SRM PRODEB INSTITUTE

PRODEB WORKSHOP TRAINING SYLLABUS :

LECTURE HOURS LECTURE HOUR

Workshop

General Tools: Identification of tools general usage sizing
of spanners types of spanners, Adjustable wrench,
Screw heads, measuring, electric tools pneumatic tools

2.15
2.15

Workshop Safety: Wearing apparel comma footwear gloves
where applicable what not to touch electrical safety


Materials

Materials MS: Iron and steel types of mild steel Steel
in construction galvanized iron galvanized steel pipes

1.5
9

Copper: Properties, tank cladding,
pipes, maintenance, precautions, kettles

1.5

Alloys: Brass, Stainless Steel, Aluminum Alloys

1.5

Plastics: Sheets, pipes, moulded plastics,
thermoplastic, thermoset, reinforced plastics

1.5

Plastics: PVC grades, LDPE, HDPE,
Polyamide, PE, Pex, Barrier plastics

1.5

Fasteners: International standards, Indian Standards, Bolts,
nuts, screws, rivets, fixtures, fittings

1.5

Pipes / Tubes

Pipes Sizes Standards: NPS,DN, schedules, charts,
Schedule for Stainless Steel Pipe,

3.0

12.0

Pipes Metals: GI, Copper, Aluminium,SS,

1.5

Workshop

Pipe End Fitting Metal: Types, Tri clover, SMS, threaded, flanged, gaskets

1.5

Pipe End Fitting Plastics: Pipe End Fitting Metal: Types, Tri clover, SMS, threaded, flanged, gaskets

1.5

Materials

Pipe Jointing: PVC, PPR, ABS, HDPE methods,

1.5
9

Copper: Properties, tank cladding,
pipes, maintenance, precautions, kettles

1.5

Tubes Metals: Thermowell

1.5

Tubes Plastics: CO2, Push fittings, Compressed air,

1.5
Stainless Steel / Valves / Pumps

Stainless Steel: Plates, Square Tubes, Round Tubes, sheets

1.5
12.7

SS Chemical: Properties

1.5

Valves Types: Ball, Gate, Butterfly, Diaphram, Check,

3.0

12.0

Valves: Control valves, Phenumatic, Electrical, Hydraulic

1.5

Pumps: Types, Principles of operation, Sizing, ratings

2.15

Pump Applications: Brewery, Boilers, water treatment, ETP, CIP,


Motors / Electrical Valves / Phenumatic

Motors: General principles, Windings, Ratings, construction, rewinding

3.0
21.0

Motors in Brewery: Pump motors, fan motors, Beer pumps, fan design types, Chiller systems,

3.0

Solenoid Valves: Principles of operation, Dismantling, assembly, maintenance

3.0

Pneumatics System: Air compressor, Phenumatic lines, Filters, Moisture

3.0

Pneumatics valves: : Electro-phenumatic system, Brewhouse Phenumatic systems,
Glycol flow control Phenumatic systems

3.0

Brewery Piping: General principles, design principles, Sizing,

3.0

Brewery Piping: PVC, PPR, ABS, HDPE, Brewery Hoses

3.0

Power Supply / Wiring / Sensors

Power supply system: 3 phase supply, Single Phase, Bus Bars, Supply Distribution, BDs,

3.0

21.0

Wires and Cables: Standards and Specification, condutors,

3.0

Wiring Load Calculations, terminals, connectors

3.0


Switch gears: Mechanical switches, Fuses, CB, ELCB, MCB, ratings, specification

1.5

Brewery Wiring: Wiring principles, Design, Safety, insulation standards, Cores, strands, gauge

3.0

Sensors: RTD, termocouples, Principles of operation

3.0

Tubes Plastics: CO2, Push fittings, Compressed air,

1.5

RTD wiring: Types, Cores, Shields, connecting PID to RTD

3.0
Heat Exchanger Systems

Heat Exchanger Systems Principles, energy exchange

3.0

15.0

HE Calculations: Energy Exchange Calculations, Sizing a Heat Exchanger

3.0

Disassembly / Assembly

3.0

Chiller systems

Chilling Systems Principles of operation, design,

3.0

15.0

System Design Calculation: Fermentation requirements, Ice water,
Glycol chilling, PHE, Air Cooling,

3.0
2.15

System Piping: Phenumatic piping, Glycol, Brewhouse,
Ice water, hot water, steam, RO Water, Raw water piping systems

3.0

Materials

Glycol: Types, Proplene Glycol, Properties,
Dilution, Concentrating issues, Expiry

3.0
9

Glycol water mixture : Maintenance, Chiller systems, compatible piping Insulation

3.0
Malt Milling

Malt Mill: Types, Roller types, roller Surface patterns, gaps, Sieve Analysis, ASBC

3.0
4.5

Malt Mill: Dust, Hygiene, bearings

1.5
Minor Maintenance

Pump &Motor Mnt

3.0
15.0

Pump &Motor Mnt

3.0

Solenoid Valves Mnt

3.0


PHE Mnt

3.0

Workshop

RO & ETP Mant

3.0

Control Panel

Control Panel Standard, Switches, indicators, Earthing

3.0

18.0

Control Panel Touch Screen, Display, PLC, HMI

3.0
9

Controllers On/Off, PID

3.0

Controllers VFD

3.0

Controllers PID, Principles of operation

3.0

Contactors

1.5

Relays

1.5

Wiring / Fuses

1.5

Tank design and manufacturing

Brewery Tanks: Closed CCV, Open fermentation, Maturation Tanks,
HLT, CLT, Asepsis, Glycol, Hop Back, Grant

3.0

12.0

Tank Design and manufacturing

1.5

MS & SS Sheet Welding Types and Usage

1.5

SS Pipe TIG, Argon, Welding: Purging

1.5

Insulation Filling: Mineral wool, PU Foam, Two components mix

1.5

Stainless steel surface finishes and Polishing/Finish

1.5
Tank Fittings

Tank Fittings

1.5
10.5

PRV

1.5

RTD Sensors

1.5

Spunding Valves

1.5


Tank Levelling

1.5

Manholes

1.5

Gaskets

1.5

CIP

CIP Design

1.5
10.5

CIP Construction

3.0

Central CIP

1.5

Tank Cleaning Practical

1.5

CIP Operation

1.5

Safety

1.5

Water Treatment

Water contaiminents

1.5
10.5

RO Water Design

3.0

Primary Filtration

1.5

Micron Filtration

1.5

Activated Carbon

1.5

UV Filtration

1.5

Iron Filtration

1.5

Iron Filtration

1.5
Boilers

Steam Energy Basics, water enthalpy

3
21.0

Understanding Steam tables

3

Boiler Design

3

Brewhouse Tanks Steam Jackets

3.0

Boiler feed water, Supply system

3

Condensate, Recovery system

3

Boiler Blowdow

3

Boiler Safety

3